Published ahead of print on February 25, 2005, doi:10.1164/rccm.200406-837OC
© 2005 American Thoracic Society doi: 10.1164/rccm.200406-837OC
Comparing Inhaled Ultrafine versus Fine Zinc Oxide Particles in Healthy AdultsA Human Inhalation StudyDepartments of Environmental Medicine, Medicine, and Biostatistics, University of Rochester School of Medicine and Dentistry, Rochester, New York; and Division of Epidemiology, Statistics, and Prevention, National Institute of Child Health and Human Development, National Institutes of Health, Bethesda, Maryland Correspondence and requests for reprints should be addressed to William S. Beckett, M.D., University of Rochester Medical Center, 601 Elmwood Avenue, Box EHSC, Rochester, NY 14642. E-mail: bill_beckett{at}urmc.rochester.edu
Rationale: Zinc oxide is a common, biologically active constituent of particulate air pollution as well as a workplace toxin. Ultrafine particles (< 0.1 µm diameter) are believed to be more potent than an equal mass of inhaled accumulation mode particles (0.11.0 µm diameter). Objectives: We compared exposureresponse relationships for respiratory, hematologic, and cardiovascular endpoints between ultrafine and accumulation mode zinc oxide particles. Methods: In a human inhalation study, 12 healthy adults inhaled 500 µg/m3 of ultrafine zinc oxide, the same mass of fine zinc oxide, and filtered air while at rest for 2 hours. Measurements and Main Results: Preexposure and follow-up studies of symptoms, leukocyte surface markers, hemostasis, and cardiac electrophysiology were conducted to 24 hours post-exposure. Induced sputum was sampled 24 hours after exposure. No differences were detected between any of the three exposure conditions at this level of exposure. Conclusions: Freshly generated zinc oxide in the fine or ultrafine fractions inhaled by healthy subjects at rest at a concentration of 500 µg/m3 for 2 hours is below the threshold for acute systemic effects as detected by these endpoints.
Key Words: air pollution metal fume fever particulate matter, ultrafine zinc Ambient air pollution particles occur in three major size distributions. Common combustion processes generate some primary ultrafine particles (< 0.1 µm diameter), which can rapidly coalesce into larger accumulation mode particles (0.11.0 µm diameter). The third fraction is the coarse mode particles, from 1 to 100 µm in diameter, which are often generated by mechanical breakdown of the earth's crustal minerals. A given mass of ultrafine particles has a markedly higher ratio of total surface area to weight than does the same mass of accumulation mode particles. In experimental animals, inhaled ultrafine particles exhibit greater lung inflammatory and systemic activity than an equal mass of larger particles, and these particles may also have greater effects in adult human subjects (13). With ambient particle air pollution exposure, certain respiratory effects have been more closely associated with the number of ultrafine particles than with the total mass of particle exposure (4). Zinc is a common element in the earth's crust and an essential mineral in human nutrition. Zinc oxide may be found in ambient air particles from combustion sources (57), and it is generated in high concentrations in industrial processes, such as brass founding and welding or cutting galvanized sheet metal. Actual exposures of welders and others depend on the conditions in the workplace, but the permissible exposure limit for occupational exposure to zinc oxide in the United States is 5.0 mg/m3 respirable dust. Zinc is one of several transition metals that have been proposed to contribute to the biological activity of ambient combustion particles. Freshly generated zinc oxide causes a self-limited, febrile, and inflammatory response known as metal fume fever, subtle findings of which have been detected in one study after inhaled concentrations of 2.5 mg/m3 over 2 hours (8). This finding may be because of the presence of a high proportion of ultrafine particles in the circumstances in which zinc oxide fume is created. The degree to which ultrafine particles are more potent than an equal mass of fine particles is an area of active scientific investigation and controversy, and has not previously been tested by direct comparison in human subjects. On the basis of the known effects and the previously established safety of inhaled zinc oxide, we compared ultrafine to fine zinc oxide in a human inhalation study to test whether ultrafine zinc oxide particles are more potent than an equal mass of fine zinc oxide particles.
Study Protocol The study was a three-factor comparison of the effects of inhaling 500 µg/m3 zinc oxide in the ultrafine versus fine modes with a clean-filtered air control session. The study was approved by the Research Subjects Review Board of the University of Rochester, and informed, written consent was obtained from subjects. Exposures were by mouthpiece at rest for 2 hours from approximately 8:00 to 10:00 A.M. on 3 exposure days. The exposure concentration was chosen with the anticipation that subtle effects would be seen with fine zinc oxide particles and significantly greater effects would be seen with ultrafine particles at the same mass concentration. This is based on findings of previous animal inhalation toxicology studies in which ultrafine particles produced significantly greater response than the same mass of fine particles, possibly because of the greater total surface area of the ultrafine particles. We thus chose a low dose of exposure for safety considerations. We used the orthogonal Latin square design for three treatments, which included all six possible sequences. The order of exposures was balanced so that equal numbers of subjects inhaled ultrafine zinc oxide, fine zinc oxide, or clean air on their first, second, and third exposure days. The order of exposures was assigned randomly to subjects, and exposures were separated by a wash-out period of 3 weeks or more. Exposures were conducted in a double-masked fashion in which neither subjects nor technicians testing the subjects were aware of the exposure conditions. On each exposure day, subjects came to the clinical research center at approximately 7:00 A.M., breathed through the mouthpiece while wearing a nose clip from approximately 8:00 to 10:00 A.M., with a 10-minute break off the mouthpiece between the first and second hour of exposure, and remained for follow-up testing until 4:00 P.M. They were given a symptoms questionnaire, activity log, and a digital thermometer to record symptoms and oral temperature at 9:00 P.M. ( 11 hours after exposure). Subjects returned to the laboratory the following morning, approximately 23 hours after exposure, for final testing and sputum induction for total and differential cell count. Subjects were not studied within 6 weeks of a respiratory infection.
Subjects
Zinc Oxide Particle Exposures Real-time measurements of particle number concentration were made continuously and recorded every 5 seconds during exposure on both inhaled and exhaled air using two condensation particle counters (Model 3022a; TSI, Inc., St. Paul, MN). The sampling port is 2 in from the mouth port. We have measured particle size in the mixing chamber and directly before the mouthpiece and found no change in size between these points. We have measured inspired air temperature during particle generation just before the mouthpiece at 24°C with 11% humidity.
Ten-minute size measurements were made periodically on both the inspired and expired sides with an electrostatic classifier (Model 3071a; TSI, Inc.). Inspired mass concentration measurements were taken continuously (recorded at 1-minute intervals) using a tapered elemental oscillating microbalance (Model 1400a; Rupprecht and Patashnik, Albany, NY) and verified using gravimetric measurements of filters (Nucleopore, 47-mm diameter, 0.22-µm pore size [Nucleopore, Inc., Pleasanton, CA]) that had collected a known volume (e.g, The fine zinc oxide particles were generated identically to the ultrafine particles using consumable pure zinc electrodes, but they were allowed to coalesce to create functionally larger particles. To achieve this, an 8-ftlong, 4-indiameter copper tube served as an aging chamber. Particles were passed through the tube at a rate of approximately 6 L/minute, or for a residence time of 3.3 minutes, which is enough time for a significant amount of coagulation to occur. Particle number concentration dropped from 4.8 x 107 to 1.9 x 105 particles/cm3, for an increase in count median size from 40 to 260 nm, while keeping the mass concentration constant. Size measurements for the fine particles were partially in the aerodynamic region, making our measurement by electrostatic classification less accurate, so that calculating the deposition fraction of the fine particles by size or mass is an approximation.
Responses to Inhaled Ultrafine and Fine Zinc Oxide Particles
Symptoms
Physiology
Hematologic and Immune System Interleukin 6 (IL-6), serum amyloid A, and other markers of inflammation were determined using commercial enzyme-linked immunosorbent assays that were validated using dilution and add-back experiments. For these assays, venous blood was collected in heparin anticoagulant, and aliquots of plasma stored at 80°C before analysis.
ECG Parameters Heart rate variability was analyzed using time and frequency domain parameters. The following time domain parameters were calculated: (1) SDNN (SD of all normal to normal beat [NN] intervals), (2) rMSSD (the square root of the mean of the sum of the squares of differences between adjacent NN intervals), and (3) pNN50 (NN50 count divided by the total number of all NN intervals). Frequency-domain heart rate variability (HRV) parameters (computed with fast Fourier transformation) included total power, very-low-frequency power, low-frequency power, high-frequency power, and low-to-high-frequency ratio. Low- and high-frequency power were normalized to adjust for intersubject differences in total power. Repolarization duration was analyzed using QT interval duration, which was measured manually in lead II, and corrected for heart rate using both Bazett's and Fridericia's formulae. Repolarization morphology was quantified using T-wave amplitude, measured as median, from leads I, II, V2V5, and using T-wave complexity calculated using principal component analysis. Repolarization variability was quantified using the SD of QT duration and QT peak duration, and using the SD of T-wave complexity. In addition, levels of ST segment were measured in leads II, V2, and V5. Presence and frequency of supraventricular and ventricular arrhythmias were also analyzed.
Sputum Induction
Statistical Analyses
Particle Size, Surface Area, Mass, and Respiratory System Deposition The ranges of inspired zinc oxide particle distributions for ultrafine and fine particles are shown in Figure 1. For the ultrafine particle exposures, the count median diameter was 40.4 ± 2.7 nm geometric standard deviation (GSD) 1.7 or approximately 0.04 µm, whereas for the fine particle exposures, the count median diameter was 291.2 ± 20.2 nm GSD 1.7, or approximately 0.29 µm. The inspired particle number concentrations had a median of approximately 4.6 x 107 for ultrafine, and 1.9 x 105 for fine particles (Table 1). This indicates that subjects breathed more than 200-fold the number of ultrafine as fine particles during an exposure, whereas the mass was the same. We have examined particles generated for this study on a filter medium under electron microscopy, where we can see single particles (magnification, x5,000) that have accumulated and aggregated on the filter medium (Figure 2). Assay of these particles was done in the laboratory of Dr. Bice Fubini (Università di Torino). Assay of zinc oxide particles collected from this generator using x-ray diffraction and Reitveld quantification showed them to contain 99.8% zinc oxide and 0.2% zinc. To verify accuracy of our real-time tapered elemental oscillating microbalance measurements of inspired (but not expired) zinc oxide concentration, we compared tapered elemental oscillating microbalance versus the weight of filtered inspired mass concentrations of fine and ultrafine zinc oxide particles. The mass concentration by tapered elemental oscillating microbalance was on average slightly lower than mass concentration measured by filter, but there was good agreement. Mean tapered elemental oscillating microbalance measurements for ultrafine particles were within a range of 11 to 18% of mean filter mass measurements at each of four time points in the 2-hour exposure, as seen in Table 1.
Table 1 also shows the inspired and expired number concentrations of the ultrafine particles. The difference between inspired and expired number concentrations represents the particles deposited in the respiratory system beyond the mouthpiece. Deposition fraction of particles varies by size, but here we have taken the total deposition fraction, which is approximately 75% for these ultrafine particles. This deposition fraction is much higher than that seen for larger particles.
Subject Responses to Exposures
Higher concentrations of freshly generated zinc oxide given in previous human inhalation exposure studies can produce symptomatic, physiologic, and hematologic effects, as well as elevations in certain peripheral blood and bronchoalveolar lavage cytokines (1517). The current U.S. Occupational Safety and Health Administration permissible exposure limit for zinc oxide is 5.0 mg/m3 inspired air, fume or respirable dust, as an 8-hour time-weighed average, over a 40-hour working week (18). In one study of previously unexposed subjects, a subtle response in symptoms, oral temperature, peripheral blood, and bronchoalveolar lavage cells and cytokines were seen at both 2.5 and 5.0 mg/m3 for 2 hours. In a study in which exposure to freshly generated zinc oxide was expressed as cumulative dose (mg x minutes/m3) an effect was seen on bronchoalveolar lavage cytokines at a mean cumulative exposure of 537 mg x minute/m3. This exposure is equivalent to a concentration of 4.5 mg/m3 for 2 hours, and is similar to the cumulative exposure in our previous study in which effects were seen at 5.0 mg/m3 for 2 hours (equivalent to 600 mg x minute/m3) (19).
However, other studies have found effects only at significantly higher exposure concentrations. In studies of subjects exposed to zinc oxide at a median concentration of 33 mg/m3 for 10 to 30 minutes, bronchoalveolar lavage tumor necrosis factor In the current study, a mean zinc oxide exposure concentration of one-tenth the permissible exposure limit, or 500 µg/m3 of inspired air by mouthpiece over 2 hours at rest, produced no measured responses in symptoms, or physiologic, hematologic, or cardiac electrophysiologic parameters studied. At this exposure concentration of fine zinc oxide, we did not observe an effect, and we did not observe any increased response to ultrafine zinc oxide versus fine zinc oxide. Because there was no measured response to the larger or finer particles, we cannot determine at this concentration whether inhaled ultrafine particles are more potent than fine particles in healthy adults. The number deposition fraction measured in this study was 0.75 for the ultrafine particles that had a count median diameter of 0.04 µm. This also corresponded to a mass deposition fraction of 0.78 using a scanning mobility particle sizer to relate number to mass and following a method of calculation previously described. The deposition fraction values were also corrected for losses in the delivery valving. The number deposition fraction for fine particles with a count media diameter of 0.289 µm was 0.343. This number deposition fraction for ultrafine particles of twice that for fine particles implies that the mass deposition for the ultrafine particles in this system is also twice that for the fine particles, although no mass deposition fraction was calculated for the fine particles in the studies. A model to predict deposition fraction, the Multiple Path Prediction Model, was also used for comparison (23, 24). Using the average frequency, VT, FRC, and inspired mass concentration from our study, and a density of 5.6 g/cm3 for zinc oxide, a predicted deposition fraction was calculated. The ultrafine particles had a predicted deposition fraction of 0.39 and the fine particles had a predicted deposition fraction of 0.47. Our ultrafine particle deposition fraction results were considerably higher than the predicted values (0.75 actual vs. 0.39 predicted), as we have seen to a lesser extent in our previous studies (25). Our fine particle number deposition fraction agreed better with the model (actual 0.34 vs. predicted 0.47), but the mass deposition fraction was undetermined in the study. Because the count median diameter was around 0.3 µm, the mass of the larger particles will have a larger impact on the deposition fraction than the ultrafine particles. From the Multiple Path Prediction Model, the site of deposition is predicted to be greater in the alveolar region for ultrafine versus fine particles. Normalized for surface area, the tracheobronchial region is predicted to receive the highest deposition of fine versus ultrafine particles. In our previous studies of inhaled ultrafine pure carbon particles at a lower concentration, 10 µg/m3 in healthy adult subjects at rest, no convincing effects of exposure were found in a similar protocol. In a further study of breathing 25 µg/m3 ultrafine carbon particles during exercise, exposure was associated with reduced blood monocyte expression of intercellular adhesion molecule-1 in a concentration-related manner, evidence for transient reductions in parasympathetic influence on heart rate variability, a reduction in repolarization (QT) interval, and a small reduction in blood monocytes and activation of T lymphocytes in healthy women (2527). However, no change in induced sputum cells was seen at 25 or 50 µg/m3 of ultrafine carbon particles (33).
These responses were not seen with zinc oxide particles in our study. The number concentration of fine particles in this exposure was approximately 2 x 105/m3. If particle number were the only determinant of particle effects in the lungs, then giving equal numbers of particles of different sizes would be expected to produce equal responses. For example, to achieve exposure of fine particles with an equal number concentration as the ultrafine particle exposure ( Zinc appears to be more soluble in the acidic milieu of lysosomes of macrophages and epithelial cells than in water, with a retention half-time of approximately 6 hours in animal models, whereas carbon particles are less soluble (2022). It thus seems possible that, whereas ultrafine carbon particles can pass intact from the lungs into the systemic circulation, deposited zinc oxide particles may be less likely to do so (2832). Exercise increases the deposition fraction and thus the total dose of inhaled ultrafine particles compared with resting exposure (25), and it is possible that inhaled carbon particles are more biologically active than inhaled zinc particles based on comparison of our findings of effects seen with ultrafine carbon particles at lower inhaled concentrations than the 500 µg/m3 used here. However, the interaction of exercise with inhaled ultrafine particles may produce effects not seen without exercise during exposure, so that this may not be a valid comparison of the effects of carbon versus zinc oxide particles. Our choice of the sample size (n = 12) for the study design, which uses subjects as their own control subjects, accounts carefully for diurnal variations, and balances exposure sequences, was based on our previous similar studies in which we were able to detect clinically small differences between exposure to clean air and zinc oxide. For example, we previously detected a mean difference in oral temperature of 0.8°F, a difference in mean serum IL-6 of 1.6 pg/ml, and a mean difference in symptom score for cough of 1.1 on a scale of 10 with this sample size and design (8). This previous experience demonstrated our ability to detect very small differences in responses using this exposure design. If ultrafine zinc at this concentration caused a clinical response different from fine zinc, we would thus expect to detect it using a crossover design with 12 subjects. The CIs in Table 2 indicate that there is 95% certainty that the true value for this difference lies between two confidence limits. The interval between the confidence limits represents the magnitude of difference that may exist between the ultrafine and fine exposures. Given that the p values are not significant, all the confidence intervals include the possibility of no effect (difference = 0). The table shows that we are able to exclude a difference in oral temperature (CI, 0.469, 0.327) of ± 0.5 or more degrees Fahrenheit, in oxygen saturation (CI, 0.192, 1.134%) of ± 1.2%, for fibrinogen (CI, 0.116, 0.169) of ± 0. 17 mg/ml, for serum IL-6 (CI, 0.469, 1.515) of ± 2 pg/ml or more, and for the symptom of cough (CI, 0.982, 1.048) of 2 on a scale of 10. True differences of a smaller magnitude may be present, but we believe that the CIs exclude clinically important differences in effects of major interest between ultrafine and fine zinc oxide at this low mass concentration. Statistical analysis comparing fine and ultrafine zinc to control clean air exposures also showed no difference between either size of zinc particle and control, indicating that at this inspired concentration there are no effects on the parameters tested. In summary, with inhalation of 500 µg/m3 fine zinc oxide by mouth for 2 hours at rest, we saw none of the effects on symptoms, body temperature, or white blood cell count we previously found with exposure to 5.0 and 2.5 mg/m3. Thus, for the outcomes measured, this was too low a dose to show any effect, or a "no observable effect level" of exposure. This was true for both an ultrafine and a fine particle distribution of zinc oxide.
The authors thank Dr. Paul Morrow of the University of Rochester, who assisted with particle generation and measurement; Dr. Bice Fubini, Università di Torino, who performed surface area characterization of zinc oxide particles; and Dr. Robert Devlin of the USEPA Chapel Hill, NC, who performed blood hemostatic factor analyses.
Supported by grants HL65208-03, EPA R-827354, P30 ES01247, and a General Clinical Research Center grant 5 M01 RR00044 from the National Center for Research Resources, National Institutes of Health. Conflict of Interest Statement: W.S.B. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; D.F.C. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; A.P.-B. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; D.M.S. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; J.C.S. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; M.W.F. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; M.J.U. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; L.-S.H. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; C.C. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; W.Z. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript; G.O. does not have a financial relationship with a commercial entity that has an interest in the subject of this manuscript. Received in original form June 30, 2004; accepted in final form February 15, 2005
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